Industry Solution

Tire Manufacturing Packaging Solutions

Heavy-duty tire packaging solutions. Complete automated lines from single tire loading to shipping, proven in real-world tire factory deployments.

Challenge vs Solution

How Zhongfu addresses Tire Manufacturing manufacturers' packaging challenges.

The Challenge

Heavy, bulky products requiring robust packaging
Need for automated end-to-end solutions
Harsh factory environments demand durable equipment
High-volume production requires reliable uptime

Our Solution

Complete automated tire packaging production lines
Adjustable push plate for different tire widths
Low-friction conveyor protects tire surface
Proven deployments in tire factories worldwide

How It Works: Step by Step

The complete tire manufacturing packaging process — from loading to finished product.

1

Single Tire Loading

Individual tires are automatically loaded onto the packaging line.

2

Internal Spreading

Tires are internally spread to maintain circular profile.

3

Wrapping & Labeling

Metallized film wrapping with automatic label application.

4

Stacking & Bundling

Multiple tires stacked (quantity adjustable per customer needs).

5

Auto Strapping

Automatic strapping secures the tire bundle.

6

Turning

Bundle turned from vertical to horizontal position.

7

Envelope Film Sealing

ZF-X800 envelope-style heat shrink film sealing.

8

Heat Shrinking

Film shrinks tightly around tire bundle (80-200°C adjustable).

9

Cooling

Packaged tires cool to set the film.

10

Buffer Storage

Temporary storage before palletizing.

11

Palletizing

Automatic palletizing for warehouse/storage.

12

Shipping Handover

Final handover point for shipping logistics.

Complete Production Line Overview

Tire Manufacturing Complete Packaging Production Line Diagram

Complete automated tire packaging production line — from single tire loading to final shipping handover.

See It In Action

Real tire manufacturing packaging demos from our factory.

Technical Specifications

Equipment specifications and premium components for tire manufacturing packaging.

Type Item Details
Equipment
ZF-X800
Tire Envelope Shrink Film Sealing Machine
2680×2795×2610mm, 380V/50Hz, 5-10 Pc/min, 18kWh
Range: Dia. 400-750mm, Thickness 200-750mm
Equipment
ZF-XJ990
Tire Shrink Packaging Conveyor
4000×1450×2320mm
Range: Integrated heating system
Component
PLC
Mitsubishi
Component
Temperature Controller
OMRON
Component
Touch Screen
Kunlun Tongtai
Component
Inverter
Mitsubishi/Panasonic
Component
Buttons/Switches
Schneider
Component
Relays
Weidmüller

Modular Pricing Options

Choose the configuration that fits your needs.

Basic Package

Equipment Included:
  • ZF-X800
  • ZF-XJ990

Core packaging equipment for tire sealing and shrinking

Most Popular

Standard Package

Equipment Included:
  • Complete line without palletizing

Full 11-step packaging process

Complete Package

Equipment Included:
  • Standard + Palletizing system

Turnkey solution with all 12 steps

Contact us for detailed pricing and customization options.

Request Quote

Frequently Asked Questions

What tire sizes can your packaging machines handle?
Our ZF-X series handles a wide range of tire sizes from passenger car tires (13-22 inches) to heavy truck and OTR (Off-The-Road) tires. The adjustable push plate and customizable conveyor length ensure compatibility with different tire widths and diameters.
How fast is the tire packaging process?
Our automated tire packaging machines process 5-10 tires per minute, depending on the tire size and configuration. A complete production line with all 12 steps can package hundreds of tires per hour.
Do you provide the complete production line or just the machine?
We provide complete turnkey solutions — from initial consultation and production line design through manufacturing, installation, and commissioning. The line includes all 12 steps from single tire loading to shipping handover.
Can the equipment operate in harsh tire factory environments?
Yes. Our machines are built with heavy-duty components designed for industrial environments. The low-friction conveyor system and robust sealing mechanisms ensure reliable operation even in dusty, high-temperature tire manufacturing facilities.
What electrical components do you use?
We use premium international brands: Mitsubishi PLC and inverters, OMRON temperature controllers, Schneider buttons/switches, Weidmüller relays, and Kunlun Tongtai touch screens. All components are CE certified.
Is the packaging process customizable?
Yes. The 12-step process is modular — you can choose Basic Package (core equipment), Standard Package (full line without palletizing), or Complete Package (turnkey solution). Each step can be customized based on your specific needs.

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