Complete Tire Packaging Line for Southeast Asian Manufacturer
The Challenge
A major tire manufacturer in Southeast Asia was struggling with manual tire packaging — inconsistent seal quality, high labor costs, and production bottlenecks limiting output to 2 tires/min.
Our Solution
Zhongfu designed and deployed a complete automated tire packaging line including ZF-X800 tire packaging machines, ZF-S650 energy-saving shrink tunnels, and automatic palletizing robots. The adjustable push plate design accommodated their full range of tire sizes.
Results
Output increased from 2 to 6 tires/min (3× productivity)
Labor cost reduced by 70%
Seal quality consistency improved to 99.5%
ROI achieved within 8 months
Equipment Used
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