ESD-Safe Packaging Line for East Asian Electronics Manufacturer
The Challenge
A major electronics manufacturer in South Korea needed ESD-safe packaging for circuit boards and smart home devices. Previous packaging caused static damage rates of 2.3%, and manual wrapping was too slow for their 50,000 units/month output.
Our Solution
Zhongfu deployed ZF-A7050 fully servo-driven L-type sealers with POF film for ESD-safe packaging, paired with ZF-S550 shrink tunnels. The precise servo control ensured consistent film tension — not too tight to damage components, not too loose to compromise protection.
Results
Static damage rate reduced from 2.3% to 0.1%
Packaging speed of 35 units/min met 50,000 units/month target
ESD-safe POF film provided reliable moisture and dust protection
Seamless integration with existing SMT production line
Equipment Used
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